The Shop · Capabilities

Drawing to install, under one roof.

Every railing, stair and beam we install is cut, formed and welded in our own 24,000 sq ft shop in Cape May Court House. Here’s the equipment that does it.

24,000Sq ft shop and steel warehouse
Since 1951Three generations of fabricators
3DShop drawings for every job
In houseFabrication and installation
Process

How a job moves through the shop

  1. 01Draw3D shop drawings from your plans, for you to sign off before anything is cut.
  2. 02CutTube laser, plasma tables and saws cut every part to the drawing.
  3. 03FabricateBent, punched, fitted and welded by our own fabricators.
  4. 04InstallOur crew sets it on site, with the mobile welding truck for anything in the field.
Equipment

Cutting

Plate, tube, pipe and beams cut to size in house.

Shop work, CNC tube laser
Cutting

CNC tube laser

Bodor K1

Cuts, notches and drills square tube, round pipe and structural shapes in one pass, so railing posts come off the machine ready to weld.

Round tube
1/4" to 4-3/4" diameter
Square tube
1/4" to 4-3/8"
Tube length
Up to 21'
Positioning accuracy
0.05 mm per meter
Repeatability
0.03 mm
Chucks
Pneumatic, self-centering
Shop work, CNC plasma table
Cutting

CNC plasma table

Arclight Dynamics ArcMax 6x12

Base plates, brackets, gussets, stringer plates and signs cut straight from the drawing.

Cutting area
73" x 149" (6' x 12')
Gantry
Dual drive on Hiwin linear rails
Torch height
Digital height control with collision detection
Table
Water table
Manufacturer specs ↗
Shop work, Horizontal band saw
Cutting

Horizontal band saw

Hydmech S-20

Square and mitered cuts on tube, pipe, channel, angle and bar stock.

Capacity at 90°
13" x 18" rectangular, 13" round
Capacity at 45°
13" x 10.9" rectangular, 12" round
Blade
1" x 14' 10"
Blade speed
45 to 375 SFM, variable
Manufacturer specs ↗
Equipment

Forming

Bending, punching and shaping steel before it's welded.

Shop work, Hydraulic ironworker
Forming

Hydraulic ironworker

Geka Hydracrop 100

Our heavy ironworker for punching, shearing, notching and coping plate, angle and channel.

Punch
100 ton
Angle shear
6" x 6" x 1/2"
Plate shear
24" x 5/8"
Shop work, Ironworkers
Forming

Ironworkers

Edwards 50 Ton (3 machines)

Three stations set up with different tooling, so punching, shearing and notching run side by side.

Punch
1" hole through 5/8" plate
Flat bar shear
1/2" x 10" or 3/4" x 4"
Angle shear
4" x 4" x 1/4"
Round and square bar
3/4"
Throat
7"
Manufacturer specs ↗
Shop work, Press brake
Forming

Press brake

Iroquois

Bends plate into stair pans, brackets, channels and trim.

Capacity
100 ton
Shop work, Rotary draw tube bender
Forming

Rotary draw tube bender

Baileigh RDB-250

Repeatable bends in pipe and tube for handrail returns, curved rails and frames.

Round tube
2-1/2" x .125" wall
Pipe
2" schedule 40
Square tube
2" x .125" wall
Bend angle
Up to 360°
Manufacturer specs ↗
Shop work, Hydraulic roll bender
Forming

Hydraulic roll bender

Baileigh R-H250

Rolls pipe, tube, bar and flat into curves and full rings for curved railings, arches and stair stringers.

Pipe
8" schedule 40
Square tube
5-7/8" x 3/8" wall
Solid round
5"
Manufacturer specs ↗
Inside the shop

Shop photos

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